Case Study

Scallop Centrifugal Feeder System Orients 12mL Plastic Bottles

Cosmetics & Personal Care, Pharmaceutical & Medical

Case Study Highlights

Products/Parts

12 mL plastic bottles

Solution

Scallop Centrifugal Feeder with a Stainless-Steel Hopper Elevator and 65mm FlexMove Conveyor System

Rate

Up to 300 parts per minute

Situation

A customer needed a high-speed solution to singulate and orient 12 mL plastic bottles for an automated filling line. The system had to handle cylindrical parts at speeds up to 300 parts per minute while maintaining gentle handling and reliable orientation. Cleanability, visibility, and operator safety were also critical due to the application’s production environment.

Results

We designed a complete centrifugal feeder system featuring a Delrin scallop track and stainless-steel drop shelves for precise part control. The feeder includes Lexan doors for visibility, locking safety switches, and LED lighting for inspection. A 28 CU FT stainless-steel hopper elevator with a non-contact low-level sensor supports continuous operation. Integrated with a 65mm FlexMove conveyor, the system offers adjustable, tool-less guide rails and powered transfer to streamline the transition from orientation to filling. The final system delivers consistent orientation at speeds up to 300 parts per minute, while supporting clean operation, easy maintenance, and safe access for operators.

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